Our AI services improve plant Productivity, Reliability, Quality, Safety and bring significant Cost Savings

Capabilities

Productivity

A percentage drop in product yield can cost millions to the company bottom line.

Improve Reactor loop conditions to extend catalyst run lengths and yield maximizations.
Extend Furnace run lengths by predicting the right de-coking cycle thus improve productivity.

Missed anomaly detection leads to production re-runs & product downgrades.

With varying feed qualities/supplies, proactively plan the impact on the downstream units.
Minimize over fractionation in distillation columns to meet the quality of products while compromising on product recovery.

Any 5% improvement in efficiency can lead to millions in energy cost alone

Improve distillation train operation to match with changing feed qualities to bring down the specific energy consumption of steam& utilities.
Predict the fouling rate of critical exchangers and save millions in compressor power.

Detection of early deterioration of efficiency is the key to reliability

Extend uptime, reduce unplanned shutdown of exchangers by predicting fouling rate.
Proactively assess cracking/reforming severity to prevent downstream costly compressor & exchangers fouling.
Timely detect rapid coking or inefficient decoking process and prevent unexpected tube failures.

Predicting Potential Failure is far more important than costly system shutdowns

Process alarms get lost in the vast flood of data; use of AI can bring insights with dynamic operations to prevent costly safety shutdowns.
Combine insights from condition monitoring systems, operation severity to decipher asset heath and prevent breakdowns and plant shutdowns.